Presentation
Autonomous Self-Optimization Approach in Electronic Manufacturing
The rapid evolution of robotics in electronics manufacturing has paved the way for autonomous systems capable of handling intricate assembly tasks with minimal human intervention. The presentation provides insight into a framework for the autonomous assembly of capacitors using 6-axis industrial robots, focusing on precision placement in printed circuit board (PCB) production.
Leveraging articulated robots with six degrees of freedom, such as the Stäubli TX2-90L, the approach integrates virtual-trained algorithm for path optimization, ensuring dynamic in-process positioning, and insertion. Key components such as resistors, capacitors, transistors, and fuses are handled by flexible end effectors and real-time feedback from force/torque sensors and image processing systems, enabling adaptability to varying geometries and small to medium batch sizes.
Virtual validation demonstrates a reduction in cycle times to less than 25%, improved repeatability, and enhanced productivity compared to traditional dedicated automation methods. This methodology bridges the flexibility gap in electronics assembly, offering scalable solutions for high-value, customizable manufacturing.